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This was a unique project. Create trade show racking that would be able to be self standing, able to hang at least 160 scarves or headbands from and be somewhat easy to assemble. This project was completed for Möbius Threads; a scarf/headband company for use at trade shows all across the province.
, j* T w0 b) N" [4 @/ q( i5 U这是一个独特的项目。创建展会货架,将能够自行站立,能够从挂至少160围巾或头巾和有些容易组装。主要是为头巾公司展示商品用的。
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) x0 S8 {8 r0 _: m. W/ D) iThis is what the feet look like in CAD, exactly like the real thing. Very simple to produce and not requiring much effort or skill. Just time to ensure everything is square, tight and that saves time on the blending the welds at the end. The parts were all shot with a hammer tone paint to mask the inevitable scratches and dings that would occur setting up and tearing down at a trade show.
) f+ ]( e7 L: _用CAD建模后,发现这是很简单的生产,而不是要求太多精力和技能。5 q- G, o' F: ~
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! y& G$ H3 g) l: ]Here we have the feet. They are designed in Solidworks as a solid body, then converted to a multi-sheet metal part. So in this case each leg has five pieces split apart from one model. This allows the part to be easily fabricated and functions exactly as intended. Having the bends where the tube will slide into the “receiver” portion is nice as it’s a smooth radius, not a welded edge that would then require blending to make totally smooth. Just simple tweaks to making a simple to produce part. Here they are being tacked and partially welded on the inside. Ultimately the perimeter is welded and the welds are blended away.; {. O, V+ B ~/ _/ ^, f
在这里,我们有脚座。在Solidworks中,用实体建模,然后转化为一个多实体钣金零件。因此,在这种情况下,每个立柱从一个模型裂开出五件。这部分可以很容易地制造。具有弯曲的地方管会滑入“接收器”部分是好的,因为它是一个光滑的半径,而不是焊接边缘,然后将需要融合,使完全平滑。只是简单的调整,以使一个简单的生产部分。此处它们被临时固定和部分焊接在内侧。最终的周长焊接焊缝混合而去。' \) P: z4 ~# A; A1 q' e( S
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First we need to cut some hangers. 14 ga hot rolled steel, heavily nested with very little scrap!
3 m7 f& P( @0 n9 E套料编程数控切割。
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Not much work needed to clean them up off the table. We cut a lot of 14 ga steel and they come off the table virtually dross free, these went in an acid bath to strip off the mill scale and any minute dross. The only problem with acid bathing parts with very little dross is that the parts tend to stick together and don’t get 100% clean, so they need to be agitated from time to time to ensure all the surfaces are exposed to the acid. Heavier dross parts don’t have this problem as the dross naturally spaces the parts apart while the acid removes the mill scale and ultimately the dross falls off at the end of the process.
: n1 Q9 M( c7 P8 ?1 B7 _/ L钢板切割后酸洗工件,唯一的不足仍有个别渣滓粘到工件上。6 \8 b& U( R: M1 ?* u6 {
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3 X+ v* e2 |1 J) W* H5 F看,实物的展示效果1 } W& @' I' p# N7 ]0 U
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